Chernger
https://www.chernger.com/Business Tags
Machinery/Vehicles/Metals
Textiles/Plastics
PCB/IC/Electronic Components
Semiconductor
Use Cases
Defect
Report
Solution Type
Software / Hardware
Past Project(s)
Client(s)
Country
Industries Involved
Company Description
Chernger
Solutions：
-
result(s)
- High-speed inspection with a maximum inspection capacity of 60PCS/second (2M).
- AI deep learning identifies defects.
- Simultaneous inspection quantity can detect up to 10 areas at the same time.
- Inspection area 2mm2-200mm2.
- The inspection camera uses a 2M-25M high-speed area camera.
- The inspection accuracy camera is equipped with a lens resolution of 0.001mm-0.05mm.
- Measurement capability can detect 2M 60 frames/second or 5M 4 frames/second per second.
- Detailed measurement data classification is stored in different directory folders according to camera sequence, by date and order. Automatically create file names based on date and time.
- NG photo processing automatically generates directory folders and automatically creates file names based on date and time. During the inspection, click on the NG thumbnail or tile in the screen, and the complete photo can be popped up.
- Real-time measurement trend chart can display the data of the last 1000 points of each axis.
- The operation mode has operation mode (only display data), engineering mode (including real-time images) and commissioning mode.
Software / Hardware
- Inspection accuracy with an accuracy of 99.9% or higher.
- OK inspection missed inspection rate is below 0.1%, and NG over kill rate is below 3%.
- The training module takes about 3 months.
- The system has the function of marking the inspection of the entire board and displaying the corresponding OK/NG tile.
Software / Hardware
- High-speed inspection with an inspection capacity of 30 meters/minute.
- Maximum inspection width 360mm.
- Maximum roll diameter 450mm.
- High-resolution line scan camera uses color 8K and black and white 16K.
- Learning function has AI artificial intelligence function to learn to identify OK/NG products, and then inspect defects.
- Inspection capability can detect defects of 0.12mm2 for color and 0.06mm2 for black and white.
- Defect threshold can set the defect length and width threshold, and all above the threshold can be detected.
- Defect marking has defect marking capability, and you can choose to use a brush or laser marking.
- Management function has management level, engineer and operator level, and can set operation permissions.
- Real-time display has real-time display of scan image thumbnails and full images.
- Automatic recording can record the number of defects, and the statistics table and curve chart are displayed on the screen.
- Defect photos can be selected whether to save the defect photos.
Software / Hardware
- High-speed inspection with a maximum inspection capacity of 1000PCS/minute.
- Inspection turntable diameter 250mm-700mm.
- Standard machine size 850mm×width 850mm×height 1800mm.
- High-resolution area camera uses 1.3M-25M.
- Learning function has AI automatic learning function to identify OK products and then check NG defective products.
- Inspection capability can detect defects of 0.01mm2 for color and 0.005mm2 for black and white.
- Defect threshold can set the defect length and width threshold, and all above the threshold can be detected.
- Defect marking has defect marking capability, and the selector can be used to separate the materials into OK/NG/NULL three hoppers.
- Management function has management level, engineer and operator level, and can set operation permissions.
- Real-time display has real-time display of inspection thumbnails and full images.
- Automatic recording can record the number of defects, and the statistics table and curve chart are displayed on the screen.
- Defect photos can be selected whether to save the defect photos.
Software / Hardware
- AI learning function: You can learn OK samples, automatically analyze defect locations, and greatly improve the defect detection rate.
- Multi-field detection: By using two light sources, bright field and dark field, the ability to detect color film patterns is improved, so that the software can detect defects that are obscured by patterns.
- Heat map analysis function: It can analyze the defect location and severity through the heat map, and assist the personnel to analyze and judge the detection result.
- Defect classification function: It can classify NG photos by training pictures of different defects, which is convenient for production personnel to analyze the production situation.
- Report function: After each batch is completed, a production report can be automatically generated, including all detection results, production yield, defect ratio and other data.
- Alarm function: You can set the number of consecutive NGs, automatically stop the machine and alarm the operator to deal with abnormal situations in time.
- The system can detect the following defects and bad conditions: missing edges, burrs, bubbles, attachments, lint, missing ink, misprinted patterns, cracks, etc.
Software / Hardware
- High-speed inspection with an inspection capacity of 24 meters/minute.
- Simultaneous inspection quantity can inspect up to 6 strips at the same time.
- Inspection bandwidth 8mm and 12mm color transparent, black and white are available.
- The inspection camera uses a 2M high-speed area camera, 150 frames/second.
- The inspection accuracy camera is equipped with a lens resolution of 0.011mm.
- Measurement capability The carrier P2FEP0X0Y0 and other six sizes are arranged and recorded according to the maximum value, minimum value, and average value.
- Classification Detailed records of the measurement data of each strip are stored in different directory folders according to the strip sequence. Automatically create file names based on date and each roll order.
- NG photo processing automatically generates directory folders and automatically creates file names based on date and time. Click on the NG time text bar in the screen during inspection, and the photo can be popped up.
- Real-time measurement trend chart can display the latest 1000 P2, E, F, P0 data of each axis, and can display single axis or four axes.
- The operation mode has A operation mode (only display data), B engineering mode (including real-time image), and C commissioning mode.
- Real-time display of the number of photos taken on the tape, and the tolerance values of the three data EFP2 are displayed as the basis for dynamic commissioning.
- Quality control level You can choose 1-5 levels, each with different tolerance ranges.
- Inspection model Only a dozen inspection models are required for thousands of tapes. Click the appropriate model to apply it to various tapes.
- Overall quality control The number of occurrences of P2EF and defect detection results in a roll can be accumulated separately as the basis for judging the OK/NG quality of a roll.
Software / Hardware
- High-speed inspection with a maximum inspection capacity of 1PCS/second (2M)
- AI deep learning identifies defects.
- Adjustable inspection track.
- Inspection area 2mm2 -200mm2.
- The inspection camera uses a 2M-25M high-speed area camera.
- The inspection accuracy camera is equipped with a lens resolution of 0.001mm-0.05mm.
- Measurement capability can detect 2M 60 frames/second or 5M 4 frames/second per second.
- Detailed measurement data classification is stored in different directory folders according to camera sequence, by date and order. Automatically create file names based on date and time.
- NG photo processing automatically generates directory folders and automatically creates file names based on date and time. During the inspection, click on the NG thumbnail or tile in the screen, and the complete photo can be popped up.
- Real-time measurement trend chart can display the data of the last 1000 points of each axis.
- The operation mode has operation mode (only display data), engineering mode (including real-time images) and commissioning mode.
Software / Hardware